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Making - EduqasSurface treatments and finishes

Manufacturers need to consider the form, function and cost of designs before production. Designers need to consider safety, availability of materials and minimising waste, while maintaining quality.

Part of Design and TechnologyDesigning and making principles

Surface treatments and finishes

are added to a product鈥檚 surface after production to improve its functionality and/or . They can be applied to:

  • stop
  • prevent
  • stop ultraviolet (UV) light degradation
  • defend against attack (from insects or fungus etc)
  • improve hygiene
  • make a product tougher
  • decorate
  • colour
  • make a product smooth

The table below lists the finishes available for different materials:

Papers and boardsPrinting, waterproof coating, laminating, spot varnish, foil backing, foil or relief embossing, UV varnish
TextilesStain protection, waterproof coatings, mould and mildew protection, printing, dyeing, distressing (making it look old), flameproofing, crease resistance
Timber and woodPainting, varnish, wax, stain, preservative, pressure treatment
MetalsPowder coating, dip coating, galvanising (coat iron or steel with zinc), electroplating (coat with a thin layer by electrolysis), shot blasting (clean or etch by firing a stream of high-speed metal beads)
PolymersPolish, vinyl decals (sticky backed vinyl cut into decorative shapes), printing
ElectronicsProtective insulation, lacquering, lubrication
Papers and boards
Printing, waterproof coating, laminating, spot varnish, foil backing, foil or relief embossing, UV varnish
Textiles
Stain protection, waterproof coatings, mould and mildew protection, printing, dyeing, distressing (making it look old), flameproofing, crease resistance
Timber and wood
Painting, varnish, wax, stain, preservative, pressure treatment
Metals
Powder coating, dip coating, galvanising (coat iron or steel with zinc), electroplating (coat with a thin layer by electrolysis), shot blasting (clean or etch by firing a stream of high-speed metal beads)
Polymers
Polish, vinyl decals (sticky backed vinyl cut into decorative shapes), printing
Electronics
Protective insulation, lacquering, lubrication

Surface preparation is vital before applying a finish. The removal of dust, grease and rust will ensure a smooth surface to adhere to. Some finishes require better grip and need something to to so the surface is left rough. Fabrics require rinsing before dyeing to remove chemicals in the .

Surface finishes can be applied in a variety of ways:

  • painting and rolling
  • spraying
  • adhesives
  • heat or
  • printing

It is vital that correct personal protective equipment (PPE) is used and instructions are followed when applying a surface finish.